{"id":18149,"date":"2023-02-28T02:21:36","date_gmt":"2023-02-27T22:51:36","guid":{"rendered":"https:\/\/yektakar.com\/design-and-manufacturing-of-special-purpose-tools\/"},"modified":"2026-05-30T02:47:43","modified_gmt":"2026-05-29T23:17:43","slug":"design-and-manufacturing-of-special-purpose-tools","status":"publish","type":"post","link":"https:\/\/yektakar.com\/en\/design-and-manufacturing-of-special-purpose-tools\/","title":{"rendered":"Design and manufacturing of special-purpose tools"},"content":{"rendered":"\t\t<div data-elementor-type=\"wp-post\" data-elementor-id=\"18149\" class=\"elementor elementor-18149 elementor-17022\" data-elementor-post-type=\"post\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e7ed253 e-flex e-con-boxed e-con e-parent\" data-id=\"e7ed253\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-1d0a87c e-con-full e-flex e-con e-child\" data-id=\"1d0a87c\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-499bbc4 e-con-full e-flex e-con e-child\" data-id=\"499bbc4\" data-element_type=\"container\">\n\t\t\t\t<div data-video-type=\"aparat\" class=\"elementor-element elementor-element-fcf8bd6 elementor-widget elementor-widget-video\" data-id=\"fcf8bd6\" data-element_type=\"widget\" data-settings=\"{&quot;video_type&quot;:&quot;aparat&quot;,&quot;aparat_url&quot;:&quot;https:\\\/\\\/www.aparat.com\\\/v\\\/8ifG5?refererRef=channel_page&quot;,&quot;start_m&quot;:0,&quot;start_s&quot;:0,&quot;mute_aparat&quot;:&quot;no&quot;,&quot;title_show_aparat&quot;:&quot;yes&quot;,&quot;recom_self&quot;:&quot;no&quot;}\" data-widget_type=\"video.default\">\n\t\t\t\t\t<style>\r\n            .h_iframe-aparat_embed_frame {\r\n                position: relative;\r\n                overflow: hidden;\r\n                width: 100%;\r\n            }\r\n            .h_iframe-aparat_embed_frame .ratio {\r\n                display: block;\r\n                width: 100%;\r\n                height: auto;\r\n            }\r\n            .h_iframe-aparat_embed_frame iframe {\r\n                position: absolute;\r\n                top: 0;\r\n                left: 0;\r\n                width: 100%;\r\n                height: 100%;\r\n                border: 0;\r\n            }\r\n        <\/style><div class=\"h_iframe-aparat_embed_frame\"><span style=\"display: block; padding-top: 57%\"><\/span><iframe src=\"https:\/\/www.aparat.com\/video\/video\/embed\/videohash\/8ifG5\/vt\/frame?titleShow=true&#038;autoplay=false\" allow=\"autoplay\" allowFullScreen=\"true\" webkitallowfullscreen=\"true\" mozallowfullscreen=\"true\"><\/iframe><\/div>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-c9dc482 elementor-widget elementor-widget-text-editor\" data-id=\"c9dc482\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p class=\"ds-markdown-paragraph\"><span class=\"\">Process special-purpose tools, as their name suggests, are designed and manufactured to facilitate production line activities.<\/span><\/p><p class=\"ds-markdown-paragraph\"><span class=\"\">In one of our projects, upon the client&#8217;s request, we designed and manufactured a number of special-purpose tools.<\/span><\/p><p class=\"ds-markdown-paragraph\"><span class=\"\">The most important principle in such products is ease of use for unskilled operators, as well as compliance with mistake-proofing principles (Poka-Yoke).<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-b5930c0 e-flex e-con-boxed e-con e-parent\" data-id=\"b5930c0\" data-element_type=\"container\">\n\t\t\t\t\t<div class=\"e-con-inner\">\n\t\t<div class=\"elementor-element elementor-element-6edf6ad e-con-full e-flex e-con e-child\" data-id=\"6edf6ad\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-d329096 e-con-full e-flex e-con e-child\" data-id=\"d329096\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-0e1f9d1 elementor-widget elementor-widget-heading\" data-id=\"0e1f9d1\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Crankshaft Turning Socket<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-a614b66 elementor-widget elementor-widget-text-editor\" data-id=\"a614b66\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p class=\"wp-block-heading\"><span class=\"\">During internal combustion engine assembly, to install the piston and connecting rod, the crankshaft must be rotated under control to allow the process to be carried out controllably. Material: CK45 with heat treatment, internal sparking, grinding, and black oxide finishing.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-40efaab e-con-full e-flex e-con e-child\" data-id=\"40efaab\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-2e2e653 e-con-full e-flex e-con e-child\" data-id=\"2e2e653\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-139b446 elementor-widget elementor-widget-heading\" data-id=\"139b446\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Long-Shank Piston and Connecting Rod Installation Wrench<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-8000beb elementor-widget elementor-widget-text-editor\" data-id=\"8000beb\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p class=\"wp-block-heading\"><span class=\"\">A commercially available spark plug wrench was used, and a replaceable socket was designed and manufactured for it.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-35496d4 e-con-full e-flex e-con e-child\" data-id=\"35496d4\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-af7a423 elementor-widget elementor-widget-image\" data-id=\"af7a423\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img fetchpriority=\"high\" decoding=\"async\" width=\"800\" height=\"534\" src=\"https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/20201226_080235_IMG_9393-1024x683.jpg\" class=\"attachment-large size-large wp-image-15863\" alt=\"\" srcset=\"https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/20201226_080235_IMG_9393-1024x683.jpg 1024w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/20201226_080235_IMG_9393-300x200.jpg 300w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/20201226_080235_IMG_9393-768x512.jpg 768w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/20201226_080235_IMG_9393-1536x1024.jpg 1536w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/20201226_080235_IMG_9393-2048x1365.jpg 2048w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/20201226_080235_IMG_9393-700x467.jpg 700w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-1344d69 e-con-full e-flex e-con e-child\" data-id=\"1344d69\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-74a8cac e-con-full e-flex e-con e-child\" data-id=\"74a8cac\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-299c04b elementor-widget elementor-widget-heading\" data-id=\"299c04b\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Guide Pin for Gearbox Installation<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-11e5e1c elementor-widget elementor-widget-text-editor\" data-id=\"11e5e1c\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p class=\"wp-block-heading\"><span class=\"\">When installing the gearbox onto the engine, there is a risk of damaging the coupling in some models. Therefore, using a pair of temporary parts called guide pins eliminates this risk. Due to the risk of part breakage, surface hardening was applied to this component.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-8f4c377 e-con-full e-flex e-con e-child\" data-id=\"8f4c377\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-7ccc2e5 elementor-widget elementor-widget-image\" data-id=\"7ccc2e5\" data-element_type=\"widget\" data-widget_type=\"image.default\">\n\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<img decoding=\"async\" width=\"800\" height=\"466\" src=\"https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/1-1024x596.jpg\" class=\"attachment-large size-large wp-image-15862\" alt=\"\" srcset=\"https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/1-1024x596.jpg 1024w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/1-300x174.jpg 300w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/1-768x447.jpg 768w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/1-700x407.jpg 700w, https:\/\/yektakar.com\/wp-content\/uploads\/2023\/04\/1.jpg 1085w\" sizes=\"(max-width: 800px) 100vw, 800px\" \/>\t\t\t\t\t\t\t\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-c4883ef e-con-full e-flex e-con e-child\" data-id=\"c4883ef\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-557a8d5 e-con-full e-flex e-con e-child\" data-id=\"557a8d5\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-1e9b12a elementor-widget elementor-widget-heading\" data-id=\"1e9b12a\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Angle Socket<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-f146893 elementor-widget elementor-widget-text-editor\" data-id=\"f146893\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<p class=\"wp-block-heading\"><span class=\"\">For torquing certain bolts, according to the procedure, after reaching the initial torque, an additional rotation of 90\u00b0, 180\u00b0, or 270\u00b0 is required. For this purpose, we marked the standard Force brand socket at these angles using wire-cut EDM and then color-coded it.<\/span><\/p>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t<div class=\"elementor-element elementor-element-13b9bf8 e-con-full e-flex e-con e-child\" data-id=\"13b9bf8\" data-element_type=\"container\">\n\t\t<div class=\"elementor-element elementor-element-4005ed9 e-con-full e-flex e-con e-child\" data-id=\"4005ed9\" data-element_type=\"container\">\n\t\t\t\t<div class=\"elementor-element elementor-element-e25e585 elementor-widget elementor-widget-heading\" data-id=\"e25e585\" data-element_type=\"widget\" data-widget_type=\"heading.default\">\n\t\t\t\t\t<h2 class=\"elementor-heading-title elementor-size-default\">Seal Installation Guide Pin (Guide Pin for Oil Seal)<\/h2>\t\t\t\t<\/div>\n\t\t\t\t<div class=\"elementor-element elementor-element-10d09cf elementor-widget elementor-widget-text-editor\" data-id=\"10d09cf\" data-element_type=\"widget\" data-widget_type=\"text-editor.default\">\n\t\t\t\t\t\t\t\t\t<div class=\"ds-message _63c77b1\"><div class=\"ds-markdown ds-assistant-message-main-content\"><p class=\"ds-markdown-paragraph\"><span class=\"\">Oil seals on high-speed shafts are preferably installed or removed using special tools due to their sensitivity. Standard tools exist for certain oil seal sizes, but for one specific size, we had to design and manufacture the tool.<\/span><\/p><\/div><\/div><div class=\"ds-theme\">\u00a0<\/div><div class=\"ds-flex _0a3d93b\"><div class=\"ds-flex _965abe9 _54866f7\"><div class=\"db183363 ds-icon-button ds-icon-button--m ds-icon-button--sizing-container\" tabindex=\"0\" role=\"button\" aria-disabled=\"false\"><div class=\"ds-icon-button__hover-bg\">\u00a0<\/div><div class=\"ds-icon\">\u00a0<\/div><div class=\"ds-focus-ring\">\u00a0<\/div><\/div><div class=\"db183363 ds-icon-button ds-icon-button--m ds-icon-button--sizing-container\" tabindex=\"0\" role=\"button\" aria-disabled=\"false\"><div class=\"ds-icon-button__hover-bg\">\u00a0<\/div><div class=\"ds-icon\">\u00a0<\/div><div class=\"ds-focus-ring\">\u00a0<\/div><\/div><div class=\"db183363 ds-icon-button ds-icon-button--m ds-icon-button--sizing-container\" tabindex=\"0\" role=\"button\" aria-disabled=\"false\"><div class=\"ds-icon-button__hover-bg\">\u00a0<\/div><div class=\"ds-icon\">\u00a0<\/div><div class=\"ds-focus-ring\">\u00a0<\/div><\/div><div class=\"db183363 ds-icon-button ds-icon-button--m ds-icon-button--sizing-container\" tabindex=\"0\" role=\"button\" aria-disabled=\"false\"><div class=\"ds-icon-button__hover-bg\">\u00a0<\/div><div class=\"ds-icon\">\u00a0<\/div><div class=\"ds-focus-ring\">\u00a0<\/div><\/div><div class=\"db183363 ds-icon-button ds-icon-button--m ds-icon-button--sizing-container\" tabindex=\"0\" role=\"button\" aria-disabled=\"false\"><div class=\"ds-icon-button__hover-bg\">\u00a0<\/div><div class=\"ds-icon\">\u00a0<\/div><\/div><\/div><\/div>\t\t\t\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t\t\t<\/div>\n\t\t","protected":false},"excerpt":{"rendered":"<p>https:\/\/www.aparat.com\/v\/8ifG5?refererRef=channel_page Process special-purpose tools, as their name suggests, are designed and manufactured to facilitate production line activities. In one of our projects, upon the client&#8217;s request, we designed and manufactured a number of special-purpose tools. The most important principle in such products is ease of use for unskilled operators, as well as compliance with mistake-proofing [&hellip;]<\/p>\n","protected":false},"author":1,"featured_media":18211,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[141],"tags":[],"class_list":["post-18149","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-project"],"_links":{"self":[{"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/posts\/18149","targetHints":{"allow":["GET"]}}],"collection":[{"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/posts"}],"about":[{"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/types\/post"}],"author":[{"embeddable":true,"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/users\/1"}],"replies":[{"embeddable":true,"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/comments?post=18149"}],"version-history":[{"count":4,"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/posts\/18149\/revisions"}],"predecessor-version":[{"id":18154,"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/posts\/18149\/revisions\/18154"}],"wp:featuredmedia":[{"embeddable":true,"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/media\/18211"}],"wp:attachment":[{"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/media?parent=18149"}],"wp:term":[{"taxonomy":"category","embeddable":true,"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/categories?post=18149"},{"taxonomy":"post_tag","embeddable":true,"href":"https:\/\/yektakar.com\/en\/wp-json\/wp\/v2\/tags?post=18149"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}